Assembly Line of Hyundai India Essay Example

Assembly Line of Hyundai India Essay Example Assembly Line of Hyundai India Essay Assembly Line of Hyundai India Essay The production management processes at Hyundai Motor India are overlayed with an organization-wide implementation of manufacturing best practices like Just-in-time inventory management, Kaizen, TPM and TQM, that help us in making the worlds best cars, right here in India. The Press Shop A computer controlled line that converts sheet metal to body panels of high dimensional accuracy and consistency. The Body Shop A hi-tech line that builds full body shells from panels. Automated robotic arms are used for intricate welding operations that ensure superior and consistent build quality. After arriving by electro-monorails from the Press Shop, welding and sealing material and converting stamped steel into vehicles by complete automation. Automation prevents possible damage to the steel and helps ensure quality and consistency. The Paint Shop This is one of the most modern paint shops in the country and uses the environment friendly water based process for superior and lasting exteriors. A unique process management system followed here helps us deliver the most extensive colour range, independent of minimum batch requirements, helping customers get their preferred colour anytime. In the Paint Shop, each vehicle body is thoroughly cleaned and a zinc-phosphate coating is applied. This coating allows the water-based electrocoat to adhere to the car body. The body is submerged in a cathode dip bath to provide corrosion resistance, and then rotated 360 degrees through each tank (completing twelve full rotations throughout the entire system) to eliminate any air bubbles in body cavities. The vehicle is primed and then painted with a topcoat, which is the final color of the vehicle. With the help of high-speed atomizers and electrostatic charges, the body is given the smoothest finish possible. Final phases of the paint process include application of a final clearcoat (which gives the vehicle its shine and gloss), passage through a drying oven, and inspection under intense lighting to ensure there are no imperfections in the finish. One hundred percent of the actual paint application is automated and all paint is waterbased, which is safer for the environment. The Aluminum Fondry Forges the engine cylinder blocks for our cars to exacting design specifications. The Engine and Transmission Shop One of the biggest engine shops in the country, this unit is equipped with the most modern tooling and testing facilities to make a wide range of engines inhouse. The Plastic Extrusion Unit Moulds the dashes, bumpers and other plastic components to perfect fit and finish. The Plastic Paint Shop One of the very few manufacturing units in India to have this facility in-house, Hyundais plastic paint shop delivers a high grade finish on exterior plastic components. The Test Track With comprehensive performance testing facilities like rattle testing and ABS brake testing, this track is designed to meet pre-delivery (PDI) certification standards to exacting Euro specifications The Final Evaluation area includes a roll test, a high-pressure water test booth and a 2. 3 mile test track with a variety of road surfaces to ensure every vehicle is built and performs to meet Hyundai’s high quality standards. The General Assembly area includes more than 7,000 feet of state-of-the-art conveyors that adjust to the height of each individual team member to allow for optimum position for installation and reduction of physical fatigue. This also improves quality, as parts are easier to install.